printed from AmericanProfile.com on 11/22/2009
Tuning the pitch on an organ pipe.
Tuning the pitch on an organ pipe.
photo by:David Mudd

Perfecting Pipe Organs

Ohio family fine-tunes a business across generations
Stephen Leslie, 55, drills a small hole in the end of a slender metal pipe at Schantz Organ Co. in Orrville, Ohio (pop. 8,485). After beveling the hole with a hand-held tool, he hits a note on the musical instrument’s keyboard, sending air through the 2-foot pipe.

Using his refined sense of hearing, Leslie, who has worked at Schantz for 30 years, listens carefully to the sound resonating through the pipe. “Now I have the pitch, but I want to get rid of the scratching sound,” he says, making a slight adjustment to the hole in the pipe.

Before his workday is done, Leslie will fine-tune the pitch and tone of more than 100 organ pipes, which when played together will bellow and ring in unison, filling a church with a cascade of beautiful music.

During the last 134 years, Schantz craftsmen have mastered the building and restoration of pipe organs. Today, Schantz organs grace some 3,000 churches and concert halls across the nation, including the Cathedral of Mary Our Queen in Baltimore and Severance Hall in Cleveland.

Schantz Organ Co. got its start in 1873, when A.J. Tschantz, the son of Swiss-Mennonite dairy farmers, began building pipe organs in nearby Kidron, Ohio. Tschantz, who eventually changed his name to Schantz, had a creative mind, inventing farm tools and a pneumatic oil pump before ultimately using his mechanical and engineering skills to build organs.

Schantz passed the organ business on to his sons, and today, several of his third- and fourth-generation descendants own and manage the company. “Craft skills and family are important,” says Victor Schantz, 54, company president and the founder’s great-grandson. “People here have a sense of honesty and a strong work ethic.”

Schantz’s 90 employees devote up to nine months to design, build and install a single organ, which produces music by sending compressed air through sets of metal pipes of various lengths. The process begins with a customized architectural design to suit the space and wishes of the customer. Working from blueprints, craftsmen and apprentices build every component of the elaborate, often massive, musical instruments. Pipes, electric blowers, wooden cabinets and consoles are constructed by hand and with simple machines, using methods passed down through the generations.

After constructing and testing the components, workers carefully label and pack them into a truck, which transports the organ to its permanent destination. Once on site, the organ is unloaded piece by piece, often aided by parishioners happy to participate in the process. A team of Schantz employees assembles and installs the organ over a period of one to four weeks, before checking and adjusting the tone of each pipe, readying the instrument for its premiere.

“Those of us who have been here a while have a feeling of pride in the process,” says Neil Jackson, 52, a supervisor in the company’s pipe-making department. “You want to make sure this work continues, that it isn’t lost.”

The pipes—from 1,200 to 3,000 for each instrument—form the heart of a Schantz organ and can produce the sounds of an orchestra. Flue pipes of various lengths can mimic stringed instruments and flutes, while reed pipes, with brass reeds at their base, can sound like oboes, trumpets, tubas, clarinets, and English or French horns.

Each year, Schantz builds eight to 24 organs, which sell for $70,000 to $2.2 million, depending on their size and complexity. For organists, the hefty price is worth every penny.

“It continues to amaze me,” says Jim Mismas, who plays a Schantz organ each Sunday at the Westminster Presbyterian Church in Akron, Ohio. “It’s singing, full, resonant and warm. It’s one of the best I’ve ever played.”

The songs of praise that resound in churches across the nation are testament to the talents of Schantz craftsmen, who maintain a rich tradition of perfecting pipe organs.

Vivian Wagner is a writer based in New Concord, Ohio.

Upload Your Own Stories, Photos and Videos

share icon
Every week, American Profile magazine brings you stories that celebrate the people and places that make America great. Now we want to hear your stories and see your photos, videos and even audio.

share your story Start Uploading Now!

Related Stories

If you enjoyed reading this story, Perfecting Pipe Organs, then you might enjoy these other stories.
 

Discuss this Article

Here are some of the current comments about this article. To read more or post your own comments, visit our message boards.
jerryg517 wrote:
some years back while working as a sexton for a large presbyterian church outsaide charlotte,nc I got to experience the preparation, assembly and installation of a mdium sized pipe organ. getting to watch all the instalation of the organ and bellowes and the handtuning of the pipes was an unforgetable experience and to hear the finished product during church was awesome, thank you for bringing back some special fond memories
I enjoyed reading this article because my grandfather, Arthur Kohl, built pipe organs out of his small, 6-employee factory in Rochester, NY, for many decades, beginning around 1920. It's believed he was the last pipe organ manufacturer to build every component himself, including such details as the electrical wiring, as opposed to purchasing pre-made components.

He and my grandmother, who was an accomplished organ/piano player, spent a half century installing pipe organs in nearly every state east of the Mississippi. They sent their large cargo by rail or truck to the recipient site (usually a church), then drove their car cross country to meet it. As it could take one to two weeks to assemble the monster instrument, they were graciously welcomed by parishoners who put them up in their homes. Once installed, they serviced their organs thereafter. Often, all that was necessary was a tuning whereby my grandmother patiently played while my grandfather crawled around the pipe room to tweak each pipe to perfect tone once again. It was a career of endless adventure and gratification for my grandparents.

When they finally retired at the age of 76, the factory long closed and their activities having been limited to continue servicing their organs, the first thing they did was build a complete, huge pipe organ in their garage! Talk about loving one's profession!

Please, if anyone should know of or come across a pipe organ with the name KOHL on it, email me privately. I'd love to know that my grandparents' legacy still lives long after their own passing.

post your comment Post your comments on this article